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• LAYER SIZE:
  
  1. WITH 2 PINS
     WIDTH : 305 ~ 620 mm (12" x 24.4" )
     LENGHT: 280 ~ 710 mm (11" x 28" )
  2. WITH 4 PINS
  WIDTH: 320 ~ 620 mm (13" x 24.4" )
  LENGHT: 280 ~ 710 mm (11" x 28" )
  
• HEIGHT OF WORKING TABLE:
  900 ~ 1000 mm
• ELECTRICAL DATA:
  LINE = 3 PH + GND.
  VOLTAGE =380 V/50/60 Hz.
  POWER = 12 kva
  
• COMPRESSED AIR:
  PRESSURE = 6 bar
  
• DIMENSIONS:
  LENGHT: 2050mm; WIDTH: 1100mm ;
  HEIGHT: 1300 ÷ 1400mm.
  
• NET WEIGHT OF MACHINE:
  360 Kg

PREMISE:

THE LAST GENERATION OF BONDING MACHINE DEVELOPPED BY CEDAL EQUIPMENT© IS BASED ON THE NEW
CONCEPT, NOT TO APPLY PRESSURE TO TRANFER THE HEAT THUS AVOIDING ANY SIGNS NOR PIKS ON
THE CORE SANDWICH.
THE NEW CONCEPT IS WORLD-WIDE PATENTED INDUCTIVE BONDING SYSTEM, BONDING 130. THE NEW
SYSTEM ALLOWS A REDUCTION OF THE TOTAL BONDING TIME TO 50% .
THE POWER REQUESTED IS STRICTLY LIMITED TO THE MAGNETIC FLOW TIME, THUS SAVING 70% OF OPERATIVE COST.

DESCRIPTION:

THE BONDING MACHINE® MAKES THE COUPLING OF THE VARIOUS LAYERS TO BE PROCESSED IN ANY HOT PRESS.
IT USES A TEMPLATE WHERE THE LAYES ARE HELD IN A PRECISE POSITION BY PINS.
THE LAYERS WILL BE STUCK TOGETHER BY 4 PAIRS OF WELDER HEADS ACTING LIKE PLIERS
TO GRIP THE LAYERS AND FUSE THE RESIN IN SMALL PERIPHERALS AREAS OF PREPREG WHILE THEY ARE PRESSING.
THE BONDING AREAS OF THE CORES (4 LOCATIONS) MUST BE PROVIDED ON EACH LAYER.

OPERATION SYSTEM

THE INNER-LAYERS REQUIRE THE REGISTRATION-TOOLING HOLES/SLOTS, WHICH ARE TIPICALLY
MADE BY EITHER A PUNCHING, SUCH AS A POST ETCH PUNCH, OR A DRILLING MACHINE.
THE PREPREG HAS THE SAME DIMENSIONS OF THE INNER-LAYER TO BE BONDED, BUT IT REQUIRES HOLES
ALLOWING THE REGISTRATION PINS PASSING.
TEMPERATURE RISING TEST IS DONE BY A DIGITAL THERMOMETER.
THE PROCEDURE OF BONDING OPERATION INCLUDES THE FOLLOWING TWO STEPS:

1. THE BOOK PREPARATION.
2. THE STICKING ACTION.

THE SET UP OPERATION INCLUDES THE SELECTION OF:

1. THE BONDING TYPE.
2. THE STICKING ACTION.
3. THE GRIPPING FORCE.

BOOK PREPARATION

THE OPERATOR LIFTS THE TEMPLATE COVER WHEN IT IS OUT OF THE MACHINE AND:

1. HOLDS THE FIRST INNER LAYER ON THE TEMPLATE BY USING HOLES.
2. PUTS THE PREPREG SHEETS AND THE SECOND INNER LAYER ON THE LAYERS AS THE FIRST ONE.
3. REPEATS STEP 2 UNTIL THE BOOK IS COMPLETED.
4. CLOSES THE TEMPLATE COVER AND THE TRAY MOVES INTO THE MACHINE AUTOMATICALLY.

STICKING ACTION

1. ONCE TEMPLATE IS ARRIVED IN THE STICKING AREA,IT ACTIVATES A MICRO-SWITCH FOR CYCLE STARTING.
2. THE 4 PAIR OF PLIERS CLOSE THE BOOK APLLYING LIGHT PRESSURE AND UNIFORM HEAT.
3. AT TIME OUT, THE GRIPPERS OPEN AND THE TRAY WITH THE TEMPLATE MOVES BACK AUTOMATICALLY.
4. THE OPERATOR OPENS THE TEMPLATE COVER AND THE TEMPLATE LIFT AUTOMATICALLY FAR BOOK EXPELLING .
5. AFTER HAVING REMOVED THE STUCK BOOK, THE TEMPLATE IS LOWERED DOWN FOR A NEW
   BOOK ASSEMBLING.

THE DISTANCE AMONG THE TWO WELDERS IN LENGHTWISE ARE ADJUSTABLE BY MOVING THE ARMS
ON WHICH THE PLIERS ARE HELD ON.

INDUCTIVE BONDING MACHINE

WELDING AREA POSITIONS ARE THE SAME OF COPPER FREE AREAS USED FOR RBM 66.
COPPER PATTERN NECESSARY FOR WELDING BY USING INDUCTIVE BONDING MACHINE.
THE BASE MACHINE INCLUDES:

1. REGISTRATION BONDING MACHINE MOD.BONDING 130.
2. FOUR BONDING HEADS.
3. DEDICATED TEMPLATE ACCORDING TO CUSTOMER REQUIREMENTS
   ( DETAILS TO BE SPECIFIED IN THE PURCHASE ORDER).

ADDITIONAL BONDING POINTS
AN ADDITIONAL COUPLE OF BONDING POINTS IS AVAILABLE ON REQUEST THUS REACHING
THE 3 + 3 BONDING POINTS MAXIMUM.
ADDITIONAL TEMPLATE
AN ADDITIONAL TEMPLATE IS AVAILABLE.